Technical Highlight
FOCUS ON EVERY DETAIL
ZCJK concrete block equipment manufacturing technology pays more attention to the overall performance of the machinery and product quality, with smoother operating performance, higher block making efficiency, and lower failure rate. It is superior in performance, efficiency, energy saving, environmental protection.
1. Efficient Vibration
Perfectly combined with Germany's most advanced vibration technology, the vibration is driven by a moving table. It consists of two parts: a static table and a static table. By changing the phase angle of the eccentric axis, the vibration motor can run continuously without frequent starts and stops, and can be effectively and evenly. By transmitting vibration force, the molding time of the product is shorter and the density is higher.
2. Force Feeding
A 360°motor is used to control the stirring shaft. The feeding box, bottom plate and mixing blades are made of high-strength HARDOX steel, which has excellent wear resistance. Through the composite feeding of forced stirring and repeated swinging, the feeding is more uniform and the product quality is greatly improved.
3. Servo Vibration Monitoring System
It is used to monitor the working status of the servo vibration system, including detecting the amplitude, displacement and acceleration of the vibration table. Excitation force to determine whether it meets the design indicators and factory standards.
4. Scalable Control System
Reserved opening and closing side devices for the mold (with colored surface curb stones), core pulling devices, (water conservancy blocks/hollow blocks) and other scalable mechanical interfaces can achieve rapid matching of multi-functional new product production. It also reserves a data interface, which is highly scalable and can be compatible with the user's control system; it can also enable users to upgrade and optimize the software on the equipment; providing users with long-term value-added services.
5. Fully Automatic Control
It adopts advanced automation control technology from Siemens in Germany to remotely download programs, production statistics, fault monitoring and intelligent interactive system visual operations to realize human-machine dialogue, making equipment operation easier, saving labor costs to the greatest extent, with low failure rate and smooth operation. It also has product formula management and operation data collection functions.
6. Servo Control
1）Fast response
① The start-up and damping time does not exceed 0.7 seconds to improve production efficiency.
② Faster starting and ending vibration time helps to improve product density, realize the production of difficult blocks and improve product quality.
2）High synchronization accuracy
① High synchronization accuracy, large excitation force and small polarization.
② Improve product density and produce high-quality blocks.
3）EtherCAT bus
① 100M communication speed ensures high control response.
② Stronger anti-interference and more stable operation.
4）IPM motor
The third generation of non-standard customized servo motors for block making machines uses IPM servo motors to eliminate air ducts, and ensures that the motor will never demagnetize under natural cooling and high speed.
5）No mechanical synchronization
① Reduce mechanical losses and maintenance times.
② No synchronization gear, reducing mechanical noise.
7. Highly Efficient Hydraulics
1）Energy saving
① The energy saving rate is as high as 30%. The servo motor is used to accurately control the pressure and flow without high-pressure overflow, which is more energy-saving.
② When pressing and forming, the oil pump supplies oil. At this time, the pressure head needs to be pressed down with a pressure of about 6Mpa and a very low flow rate. The servo motor can continuously provide pressure at a speed within 100 rpm. This stage is long, the speed is low, and the energy saving effect is The most obvious.
③ The servo motor is supplied with oil as needed, and the motor is in idling state when it is not required to work.
2）Lower the oil temperature
Oil temperature drops by 5-15℃
① Extend the life of hydraulic seals
② Reduce cooling system power
3）Improve efficiency
The servo motor can stably operate at 2000 rpm, and overspeed to 2500 rpm for a certain period of time to increase displacement and increase the overall operating speed of the brick machine, thus greatly improving the production efficiency of the block equipment.
Service
Sales Service
Pre sales service is a professional service provided by China National Materials Engineering Corporation to customers before the equipment enters the site
● Assist in site planning, solve technical problems, and assist in configuration consulting;
● Assist in developing suitable machine and equipment procurement plans for customers, and provide suggestions for layout design plans based on the site;
● Assist in conducting revenue analysis;
● Provide customers with standard testing of sample brick products.
Pre Sale Service
In sales services include on-time delivery, on-site installation, and training of debugging personnel to achieve smooth production of equipment
● After the technical agreement/purchase contract is signed, the company will submit a list of standards for the design, manufacturing, assembly, installation, and other aspects of the contracted equipment to the customer for confirmation;
● Assign senior engineers to come to the site for installation and debugging;
● Provide on-site training on operational skills for customer staff, and provide free training for equipment mechanical and electrical maintenance personnel to the company;
● Recommend standardized and personalized product molds or accessories to customers based on specific circumstances;
● In the actual production process, optimize the customer's on-site formula to achieve the best formula effect.
After Sales Service
Provide comprehensive after-sales service to customers
● Ensure timely supply of parts and accessories, annual warranty, and lifelong after-sales service;
● 24-hour service commitment: In order to provide customers with better quality service and technical support, the company's service hotline is available 24 hours a day to serve customers;
● One machine, one file management: The company has established separate equipment file management for each machine, with details and overall service always provided;
● Regular customer follow-up: The company has established a customer follow-up system, carefully listening to the suggestions and opinions of each customer, and through follow-up, understanding the operation of each equipment, ensuring that each equipment is in the best condition.
